Shanghai Duwell Industrial Co., Ltd.
Shanghai Duwell Industrial Co., Ltd.

Storage Upright Rack Roll Forming Machine

DUWELL upright production line is one complete automatic production line, to make the punching hole, profile forming, cutting and stacking in one line with automatic working. For different sizes profile, it can adjust the different sizes automatically in the machine. With auto stacking system, it only need two people to work the whole line.          

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INTRODUCTION of Storage Upright Rack Roll Forming Machine

The Warehouse Storage Upright Roll Forming Machine is a high-precision, automated machine designed for the efficient production of upright frames used in warehouse storage systems, pallet racking, and shelving structures. This machine utilizes advanced roll forming technology to shape metal coils into strong, uniform upright profiles with precise dimensions, ensuring durability and load-bearing capacity.

COMPONENTS of Storage Upright Rack Roll Forming Machine

  • Uncoiler: Loading the steel coil

  • Leveler: leveling the sheet

  • Servo feeder: feed the sheet into pressing machine

  • Pressing machine: Press the holes on the upright before forming.

  • Profiling Roll Forming Machine: For precise profile forming.

  • Adjusting device: For final slats straight adjusting.

  • Servo following hydraulic cutting device: For precise cuts.

  • Stacking Table: Stacking the finished upright.

TECHNICIAN DETAILS of Storage Upright Rack Roll Forming Machine

Working process

5 ton decoiler —→ leveling device—→ Feeding device (servo motor) —→Pressing machine—→Roll-forming Machine —→ Hydraulic cutting—→ Run out table

TECHNICIAN DETAILS of Storage Upright Rack Roll Forming Machine


Machine parameters

5 ton decoiler

TECHNICIAN DETAILS of Storage Upright Rack Roll Forming Machine

  • Manual decoiler:  hydraulic  expanding.

  • Capacity: Max. 5 tons

  • Expanding range: ф480-520 mm ( can be made according to customer’s requirement)


Leveling device

TECHNICIAN DETAILS of Storage Upright Rack Roll Forming Machine

  • Leveling: to make the material flat before entering the punching device

  • Seven rolls: four upper, five lower


Pressing machine with servo feeder

TECHNICIAN DETAILS of Storage Upright Rack Roll Forming Machine


Roll forming machine

TECHNICIAN DETAILS of Storage Upright Rack Roll Forming Machine

  • Suitable plate of the rolling: galvanized steel or cold/hot roll steel, with thickness 2.0~2.5mm,

  • Working speed: Approx. 6~8meter/min (with cutting and punching time)

  • Forming stations: 16 stations

  • Roller material: Cr12Mov (Cr12) with quenching and chrome plating on surface, hardness: HRC58-62

  • Material of principal axis: #45 advanced steel, (Dia: 65mm)

  • Main machine power: 22 KW

  • Driven: gear box transmission

  • Cut-off system: Hydraulic cutting, power:7.5KW, with three cutting knives.

  • Control system: The whole machine is controlled by PLC system, brand: Delta


PLC control cabinet

TECHNICIAN DETAILS of Storage Upright Rack Roll Forming Machine


Stacking system

TECHNICIAN DETAILS of Storage Upright Rack Roll Forming Machine

Q & A Of Storage Upright Rack Roll Forming Machine

  • Is the upright roll forming machine adjustable sizes in one machine?

    Yes, if the customer keeps the upright height same, it can adjust the different width in one machine automatically.

  • What materials can this machine process?

    This machine is designed to work with various steel materials, including mild steel, galvanized steel, and pre-painted steel coils, ensuring versatility for different storage system requirements.

  • What is the production speed of this machine?

    Depending on the model and material thickness, the machine can produce 15-25 meters per minute, ensuring high efficiency for large-scale manufacturing.

  • What thickness of metal can the machine handle?

    Typically, the machine can process metal coils with thicknesses ranging from 1.2mm to 3.0mm, depending on the model and configuration.

  • Is the machine automated or manual?

    Our machines are semi-automatic or fully automatic, featuring PLC control systems for precision and reduced manual intervention.

  • Can the machine be customized for specific customer needs?

    Yes, we offer custom tooling and machine modifications to meet unique production requirements, including special hole patterns or profile shapes.

  • Do you provide training and after-sales support?

    Yes, we offer installation guidance, operator training, and 24/7 technical support to ensure smooth operation and troubleshooting.

  • What is delivery time of upright roll forming machine ?

    90 days including production and final testing working.

  • What is your machine speed?

    The working speed is 8~10 meters/min.

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