Shanghai Duwell Industrial Co., Ltd.
Shanghai Duwell Industrial Co., Ltd.

Warehouse Beam Roll Forming Machine

DUWELL upright production line is one complete automatic production line, to make the punching hole, profile forming, cutting and stacking in one line with automatic working. For different sizes profile, it can adjust the different sizes automatically in the machine. With auto stacking system, it only need two people to work the whole line.      

  • box beam roll forming machine 1
  • channel roll forming machine 1
  • channel rolling machine 1
  • form rolling machine 1
  • forming machine manufacturer 1
  • forming machine price 1
  • box beam roll forming machine 1
  • channel roll forming machine 1
  • channel rolling machine 1
  • form rolling machine 1
  • forming machine manufacturer 1
  • forming machine price 1

APPLICATION of Box Beam Roll Forming Machine

APPLICATION of Box Beam Roll Forming Machine

APPLICATION of Box Beam Roll Forming Machine

Warehouse beams are essential structural components in storage racking systems, shelving, and mezzanine floors. They provide support for heavy loads while optimizing storage space. Below are the most common types of warehouse beams used in industrial and commercial storage:


1. C-Beams (Channel Beams)

2. Z-Beams (Z-Purlins)

3. Box Beams 

4. I-Beams (H-Beams)

5. Step Beams

6. Perforated Beams (Lightweight Shelving Beams)

7. Custom Roll-Formed Beams


COMPONENTS of Box Beam Roll Forming Machine

  • Uncoiler: Loading the steel coil

  • Leveler: leveling the sheet

  • Servo feeder: feed the sheet into pressing machine

  • Pressing machine: Press the holes on the upright before forming.

  • Profiling Roll Forming Machine: For precise profile forming.

  • Adjusting device: For final slats straight adjusting.

  • Servo following hydraulic cutting device: For precise cuts.

  • Stacking Table: Stacking the finished upright.

TECHNICIAN DETAILS of Box Beam Roll Forming Machine

Working process

5 ton decoiler —→ leveling device—→ Feeding device (servo motor) —→Pressing machine—→Roll-forming Machine —→ Hydraulic cutting—→ Run out table

TECHNICIAN DETAILS of Box Beam Roll Forming Machine


Machine parameters

5 ton decoiler

TECHNICIAN DETAILS of Box Beam Roll Forming Machine

  • Manual decoiler:  hydraulic  expanding.

  • Capacity: Max. 5 tons

  • Expanding range: ф480-520 mm ( can be made according to customer’s requirement)


Roll forming machine

channel rolling machine 1

  • Suitable plate of the rolling: galvanized steel or cold/hot roll steel, with thickness 1.0~1.5mm,

  • Working speed: Approx. 6~8meter/min 

  • Forming stations: 16 stations

  • Roller material: Cr12Mov (Cr12) with quenching and chrome plating on surface, hardness: HRC58-62

  • Material of principal axis: #45 advanced steel, (Dia: 65mm)

  • Main machine power: 11 KW

  • Driven: gear box transmission

  • Cut-off system: Hydraulic cutting, power:7.5KW, with three cutting knives.

  • Control system: The whole machine is controlled by PLC system



Overturning and cover system

form rolling machine 1


Closing system

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Stacking system

box-beam-roll_-forming-machine.png



Q & A Of Box Beam Roll Forming Machine

  • What materials can this machine process?

    The machine is designed to work with high-strength steel coils, including carbon steel, galvanized steel, and pre-painted steel, with thicknesses typically ranging from 1.0mm to 3.0mm.

  • What beam profiles can be produced?

    Our machine can form various profiles, including:

    C-beams 

    Z-beams

    Box-beams 

    Step-beams 

    Custom profiles 


  • What is the production speed?

    Depending on the beam complexity and thickness, the machine can produce 10-25 meters per minute, ensuring high-volume output for industrial applications.

  • Does the machine include punching and cutting functions?

    es, the machine is equipped with automatic punching and servo cutting systems, allowing for precise hole patterns and accurate beam lengths without secondary processing.

  • Is the machine easy to operate and maintain?

    Our machine features a user-friendly PLC control system with a touchscreen interface for easy operation. Maintenance is minimal, with accessible components and lubrication points for long-term reliability.

  • Can the machine be customized for specific beam designs?

    Yes, we offer custom roll forming dies and tooling to match unique beam profiles, hole patterns, and dimensions as per customer specifications.

  • What safety features are included?

    The machine is equipped with emergency stop buttons, safety guards, overload protection, and fault detection systems to ensure safe operation.

  • Do you provide training and after-sales support?

    Yes, we offer on-site installation, operator training, and 24/7 technical support to ensure smooth operation and troubleshooting assistance.


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