Shanghai Duwell Industrial Co., Ltd.
Shanghai Duwell Industrial Co., Ltd.

39/42/55mm Roller Shutter Forming Machine

DUWELL company is the first factory to produce the high speed roller shutter machine in China.

This high speed line is designed for high efficiency in production of roller shutters. Its production speed can reach 25~35 meters per minute, with high precision. The machine is designed according to customer's slat samples or profile drawings, make sure exactly same final slats, with option of high or low density foaming.

DUWELL is professional in whole range of rolling shutter door machine, such as octagon pipe roll forming machine, guiding rail roll forming machine, shutter box roll forming machine etc.


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APPLICATION of 39/42/55mm Roller Shutter Forming Machine

APPLICATION of 39/42/55mm Roller Shutter Forming Machine


COMPONENTS of 39/42/55mm Roller Shutter Forming Machine

  • Uncoiler: Loading the aluminum coil

  • Profiling Roll Forming Machine: For precise profile forming.

  • Foam Injection Machine: For foam injection of the shutter profiles.

  • Adjusting device: For final slats straight adjusting.

  • Servo Flying Shear: For precise cuts.

  • Transfer Belt: For transferring slats to punching device with high speed.

  • Punching Machine: For punching the side lighting holes on slats.

  • Stacking Table: Stacking the finished slats.


TECHNICIAN DETAILS of 39/42/55mm Roller Shutter Forming Machine


ROLL FORMING LINE FOR ROLLING SHUTTER WITH POLYURETHANE FOAM (we will make the machine according to customer's sample or requested drawings)


39mm shutter

TECHNICIAN DETAILS of 39/42/55mm Roller Shutter Forming Machine


43mm

TECHNICIAN DETAILS of 39/42/55mm Roller Shutter Forming Machine


55mm

TECHNICIAN DETAILS of 39/42/55mm Roller Shutter Forming Machine


General Information:

Suitable Strip width: 39mm----121mm; 43mm---137mm; 55mm---178mm( Exact width according to customer’s confirmed profiles or samples)

Total Power: 15KW

Line speed: 25~30meters/min

Cutting tolerance: +/-1.0mm

Suitable material:  Aluminum with thickness: 0.18~0.30mm


Components of the machine:

3ton manual decoiler……………………………………………………….……………….. 1 unit

Guiding……………………………………………………………………..………………….. 1 unit

Roll former…………………………………………………………………..……………….. 1 unit

Warm Box …………………………………………………………………………….…….. 5 units

Adjusting devices……………………………………………………………………….. 2 units

Pneumatic saw cutting device with servo motor….…………………….. 1 unit

Transfer belt...................................................................................1 unit

Side hole punching device..............................................................1 unit

Hydraulic tank(with servo motor) ………………………………………………1 unit

PLC Control system………………………………………………………………..……….. 1 unit

Run out table (six meters) …………………………………………………………….. 1 unit


Description of the machine:

1- DE-COILER

  • Shaft width: 300mm

  • Manual shaft opening: 470~530mm

  • Weight capacity: 3ton


TECHNICIAN DETAILS of 39/42/55mm Roller Shutter Forming Machine


2- ROLL FORMING MACHINE

  • Roller material: GCr15 advanced steel, precision-machined, high frequency quenching HRC58-62

  • Shaft Diameter: 65mm

  • Forming stations: 26 stations

  • Driven: gear box transmission

  • Cutting: Pneumatic following cutting, with servo motor

  • Working speed: approx. 25~30m/min (with injection and cutting)


TECHNICIAN DETAILS of 39/42/55mm Roller Shutter Forming Machine


3- HEATEN BOX

TECHNICIAN DETAILS of 39/42/55mm Roller Shutter Forming Machine          


4- Adjusting device

5- Transfer Belt and cutting device

6- Side Hole Punching Device

7- PLC CONTROL BOX


TECHNICIAN DETAILS of 39/42/55mm Roller Shutter Forming Machine


8- FOAM INJECTION MACHINE

  • Motor power: 7KW

  • Injection type: Air blow or Mixing

  • Mixing quantity: 8g/second

  • Washing: automatic washing

  • Tank volume: 50kg/tank (two tanks: one for Poly, One for ISO)

  • Size : 1100x1100x2000mm


Working process

Put the steel coil on the un-coiler—→Guiding—→Warm box(heaten the material)—→ Roll-forming Machine—→Injection machine —→ roll forming machine—→Warm box(help expanding) —→Adjusting device ----Flying saw cutting------- Run out table

Q & A Of 39/42/55mm Roller Shutter Forming Machine

  • What kinds of experience do you have in producing DOOR AND ROLLER SHUTTER MACHINES?

    DUWELL company is the first factory to produce this high speed roller shutter, we have experience in roller shutter machines more than 20 years.  We learned and imitated the machines of our Senior role models Italian DALLAN company, and developed China's first high speed rolling door equipment.

  • Can I just use one line to produce all 39/42/55mm rollers?

    No. Because the rollers are designed according to the different sizes. One line only can produce one size. The only way is to change cassette in one machine to change sizes. Please contact DUWELL to know how to change cassette in one machine.

  • What is delivery time of roller shutter forming machine?

    120 days including production and final testing working.

  • What is your machine speed?

    This high speed roller shutter line can reach the speed 25~35 meters per minute, according to different length.

Do You Need High-Quality Roll Forming Machine?
  • Contact With Us:

    E-mail: sales@shduwell.com

  • Have a Questions? Call Us:

    +86-13564518657

  • Add:

    No.28 Xingang Road Economic Development Zone, Jingjiang City, Taizhou City, Jiangsu Province

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